CXG 936d Temperature-Controlled Soldering Iron

A few weeks ago, I watched a Mike’s Electric Stuff video in which he was talking about options for portable soldering irons:

The first soldering iron he talked about seems to be interesting. It’s a soldering iron with temperature control, but everything is built into the form factor of a regular soldering iron. He also showed the insides of the iron, which uses a triac to control the supply, hence eliminating the need for the bulky 24V transformer found in most soldering stations.

Ever since my temperature-controlled soldering station died, I was left without one and fell back to using my cheap 20W iron. I was previously using the Duratool D00673 from element14, which is actually just a re-branded Zhongdi ZD-916. It was really expensive (S$120), so when it died after very infrequent use, I didn’t think it was worth it to get a replacement unit.

The 24V transformer is quite heavy and accounts for most of the weight of this unit, so trying to ship it from overseas was also not worth it. After it died, I tore it down and found that its construction was pretty crappy:

If you want to see more teardown photos and a review of sorts, check out
this EEVBlog forum thread. Of course I have verified that this crappy connector job wasn’t the cause of failure. My preliminary troubleshooting found that the power supply seemed to be working, but there was nothing on the LCD display nor was it responding (no beeps on keypresses).

Thanks to this video, I realized that there are alternative products that combine the best of both worlds.

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Hacking Functionality into ASUSWRT Routers

This weekend, I spent some time to replace my aged Linksys WRT54G wireless router, which is running DD-WRT. The WRT54G is slow by today’s wireless standards and since I sync my iOS devices wirelessly, the speed was getting quite unbearable. When I bought my Macbook Pro in 2007, it already has draft 802.11n support and fast-forward to 2012, my iPad (1st generation) and iPhone 5 both support the 5GHz band.

The ASUS RT-N56U wireless router ranks up there on wireless performance, and the “feature” I was really after was a router that can run an alternative firmware such as Tomato or DD-WRT. The really good news is, I figured out how to get the functionality I wanted while still using the official ASUS firmware.

ASUS router photo

For proper reviews and better photos, you might want to check out these other reviews:

Read on to find my short review, as well as how you can run your own programs on the router without using a third-party firmware.

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SFF Server Build (Part 1): Short Cables

After 10 years, I decided to replace my 633MHz home server with something more modern. The fans on the system were making a lot of noise, especially the Slot-1 CPU cooler fan, which I don’t think I can find a replacement for. Also, the motherboard was very choosy about the power supply, meaning I could not use the newer, more energy efficient supplies; the voltage monitors claim the voltage is out of the acceptable range and refuses to continue beyond the POST screen.

I chose the MicroATX form factor, and the most compact case is the Silverstone SG02F because it places the power supply on top of the board. Most other cases I’ve seen have a similar layout to an ATX tower, but with a height reduction.

The wires are long and unwieldy because they assume you are using a normal ATX case, in which case you need relatively long cables depending on how the case is laid out. However when building a SFF machine like this, it gets really untidy. I decided to reduce the length of the cables.

Here’s the before photo of the wiring – the worst offenders are the SATA cables, the case front panel wires, and the SATA power connector.

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Dissecting the SoundGraph iMON MM

Correction: The device is actually an iMON Multi-Median (MM), which includes an IR receiver and a remote control.

My friend recently passed me a brand new unopened SoundGraph iMON IR receiver device. Here’s how it looks like:

As you can see from the box, it supports up till Windows XP. If you’re thinking how the terms “Windows XP” and “brand new unopened” go together, it’s because he’s kept it for 4 years.

The receiver is quite interesting, it’s a transparent orb with the usual IR filter at the front. I can’t help but notice the PCB looks like it only has a few components in it. And you know what Dave from the EEVBlog always says: “don’t turn it on, take it apart!”

Unsurprisingly, it uses a Cypress Semiconductor CY7C63221A for USB communication. Cypress Semiconductor is quite well-known for manufacturing single ICs which combine a USB transceiver and microcontroller to lower component count. You can find their chips in some keyboards and maybe mice as well. The CY7C63221A is already obsolete, but luckily Octopart still has a cached copy of the datasheet.

In the middle is the IR receiver, which is a 3-terminal device that (I assume) decodes 36-38 kHz modulated IR signals and outputs the de-modulated signal.

So it looks like I won’t be able to tell how it communicates just by looking at the chip, but at least it’s supported by LIRC. I’ll probably hook it up and try it out when I have time.

BenQ DW1640 drive tray (part 2)

Previously I wrote about trying to fix my BenQ DW1640 drive tray, but without replacing the belt. Of course it didn’t work.

This time I went to Sim Lim Tower, where I know this particular shop called Space Electronics in the basement has a very wide selection of drive belts. Since I didn’t take the original belt out for comparison, I had to buy a few based on my memory. It turns out the smallest belt I bought worked very nicely as a replacement.

Here are the steps you should take to disassemble the drive:

  1. The drive tray should be ejected first.
    Either manually using the hole in the front, or when the drive is still powered. I used the hole in front, by inserting a solid single core AWG 20 wire I had. An unfolded paper clip will work fine too.
  2. Remove the front bezel off the tray first.
    There’s 2 catches on the underside of the tray. Unhook those and slide the bezel upwards.
  3. Remove the bezel off the drive itself.
    There are 3 catches, two at the side, one at the bottom. The bezel hinges at the top, so be careful not to break those hooks.
  4. The last step would be to remove the 4 screws at the bottom of the drive.

If you’ve done this correctly, the drive will separate cleanly into the top metal cover, the drive itself, and the bottom metal tray.

To access the belt underneath the drive tray, simply use the release mechanism at the front. Pull the drive tray all the way outwards. There’s a catch located at the end of the drive, on the right side. By pulling the catch outwards towards the nearest side of the drive, the tray can be pulled out completely to reveal the drive belt.

Sorry I was too lazy to take any pictures. Hope this helps.